{"id":161,"date":"2026-03-02T02:08:52","date_gmt":"2026-03-02T02:08:52","guid":{"rendered":"https:\/\/isbm-technology.com\/?post_type=product&p=161"},"modified":"2026-03-02T02:08:52","modified_gmt":"2026-03-02T02:08:52","slug":"one-step-injection-stretch-blow-molding-machine-four-station-hgys200-v4","status":"publish","type":"product","link":"https:\/\/isbm-technology.com\/an\/product\/one-step-injection-stretch-blow-molding-machine-four-station-hgys200-v4\/","title":{"rendered":"One-step injection stretch blow molding machine (four-station) HGYS200-V4"},"content":{"rendered":"
\n
\n
Technical Standard (HGY150-V4)<\/div>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Using 3 sets of servo pump systems<\/td>\n<\/tr>\n
Inovance\/WEICHI servo motor power: 43.2KW<\/td>\n<\/tr>\n
Using the Inovance\/MIRLE PLC<\/td>\n<\/tr>\n
Turntable equipped with Japan Yaskawa or WEICHI servo motor with Taiwan TSUNTIEN reducer<\/td>\n<\/tr>\n
Using the American Parker high-pressure valve<\/td>\n<\/tr>\n
Using the Airtak air cylinder<\/td>\n<\/tr>\n
Using hydraulic pressure control valve of YUKEN from Taiwan, China<\/td>\n<\/tr>\n
Oil tube is made of imported material from Italy<\/td>\n<\/tr>\n
Screw heated by nano-far-infrared energy-saving heating ring (10KW)<\/td>\n<\/tr>\n
Compatible with Japanese ASB-12M mould<\/td>\n<\/tr>\n
Total power of the machine: 53.2KW<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n
\n
Machine Parameter<\/div>\n
\n\n\n\n\n\n\n\n\n\n\n
Screw Diameter<\/td>\n50mm (optional)<\/td>\n<\/tr>\n
Theoretical Injection Capacity<\/td>\n310g<\/td>\n<\/tr>\n
Injection Clamping Force<\/td>\n150KN<\/td>\n<\/tr>\n
Regulating Core \/ Barrel Stroke<\/td>\n250mm \/ 230mm<\/td>\n<\/tr>\n
Blowing Clamping Force<\/td>\n200KN (single side)<\/td>\n<\/tr>\n
Oil Tank Volume<\/td>\n300L<\/td>\n<\/tr>\n
Dimensions (L\u00d7W\u00d7H)<\/td>\n4.2 * 1.4 * 2.9m<\/td>\n<\/tr>\n
Weight<\/td>\n6T<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n
\n
Specification (Four-Station)<\/div>\n
\n\n\n\n\n\n\n\n\n\n
Item<\/th>\nUnit<\/th>\nValues<\/th>\n<\/tr>\n<\/thead>\n
Material<\/td>\n–<\/td>\nPET \/ PETG<\/td>\n<\/tr>\n
Screw Diameter<\/td>\nmm<\/td>\n40<\/td>\n50<\/td>\n55<\/td>\n60<\/td>\n<\/tr>\n
Theoretical Inj. Volume<\/td>\ncm\u00b3<\/td>\n188<\/td>\n310<\/td>\n380<\/td>\n480<\/td>\n<\/tr>\n
Heating Power<\/td>\nKW<\/td>\n10<\/td>\n<\/tr>\n
Voltage<\/td>\nV<\/td>\n370-400<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n
\n
Product Dimensions (HGY150-V4)<\/div>\n
\n\n\n\n\n\n\n\n
Quantity<\/th>\nUnit<\/th>\n1<\/th>\n2<\/th>\n3<\/th>\n4<\/th>\n6<\/th>\n8<\/th>\n<\/tr>\n<\/thead>\n
Bottle Diameter<\/td>\nmm<\/td>\n118<\/td>\n80<\/td>\n66<\/td>\n56<\/td>\n45<\/td>\n26<\/td>\n<\/tr>\n
Max. Volume<\/td>\nml<\/td>\n2500<\/td>\n1500<\/td>\n900<\/td>\n400<\/td>\n100<\/td>\n20<\/td>\n<\/tr>\n
Max. Weight<\/td>\ng<\/td>\n130<\/td>\n65<\/td>\n43<\/td>\n32<\/td>\n22<\/td>\n16<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n<\/div>\n

 <\/p>\n

\n

Precision Engineering: HGYS200-V4 Four-Station ISBM Machine<\/h2>\n

Revolutionizing high-volume container production with advanced one-step injection stretch blow molding technology.<\/p>\n<\/header>\n

\n

Product Parameters<\/h2>\n

The HGYS200-V4 represents the pinnacle of Australia Ever-Power\u2019s engineering prowess, specifically designed for manufacturers who demand high-output combined with uncompromising wall-thickness precision. Unlike standard three-station systems, this four-station powerhouse introduces a dedicated temperature regulation stage that stabilizes the preform profile before the final stretch, effectively eliminating common defects like pearlescence or uneven material distribution. With an injection clamping force of 300KN and a blowing clamping force of 200KN, it manages a theoretical injection capacity of 310g, making it ideal for large-capacity containers and complex geometries. The machine’s energy footprint is optimized through 3 sets of servo pump systems, consuming 59.2KW of total power while maintaining the rapid cycle times required for competitive global markets.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n
Technical Item<\/th>\nUnit<\/th>\nData (HGYS200-V4)<\/th>\n<\/tr>\n<\/thead>\n
Injection Clamping Force<\/td>\nKN<\/td>\n300<\/td>\n<\/tr>\n
Blowing Clamping Force<\/td>\nKN<\/td>\n200<\/td>\n<\/tr>\n
Theoretical Injection Capacity<\/td>\ng<\/td>\n310<\/td>\n<\/tr>\n
Upper \/ Lower Mold Stroke<\/td>\nmm<\/td>\n460 \/ 210<\/td>\n<\/tr>\n
Regulating Core \/ Barrel Stroke<\/td>\nmm<\/td>\n250 \/ 250<\/td>\n<\/tr>\n
Max. Bottle Volume<\/td>\nml<\/td>\n2500<\/td>\n<\/tr>\n
Total Power \/ Weight<\/td>\nKW\/T<\/td>\n59.2 \/ 13<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
\"Injection<\/div>\n

Innovative Design and Material Compatibility<\/h2>\n

The core innovation of the HGYS200-V4 lies in its synchronized four-station layout, which optimizes the ISBM<\/strong> process by separating preform injection, thermal conditioning, stretch blowing, and product ejection into distinct, high-precision phases. This machine is engineered to handle a broad spectrum of polymers, including PET, PETG, and PC, which are often difficult to process in standard systems due to their narrow thermal windows. By utilizing a nano-far-infrared energy-saving heating ring with a 10KW rating, the machine achieves deeper heat penetration into the resin, ensuring a superior melt homogeny that is critical for high-transparency cosmetic jars and pharmaceutical vials. The integration of Japan Yaskawa servo motors for turntable indexing ensures that station-to-station transfer is not only rapid but also accurate to within microns, preventing mechanical wear and mold misalignment.<\/p>\n

Compatibility and Advanced Control Systems<\/h3>\n

A significant advantage for existing manufacturers is the machine’s compatibility with Japanese ASB-12M molds, allowing for a seamless transition or expansion of production capacity without the need for redundant tooling investments. The control architecture relies on a specialized Inovance or MIRLE PLC system, which manages the dual-servo mold clamping functionality. This system provides high-pressure compensation during the blowing phase, which is essential for maintaining crisp bottle details and uniform base thickness in 2500ml containers. Furthermore, the melt motor can be toggled between hydraulic and servo control, giving operators the flexibility to prioritize either raw torque for thick-walled containers or refined speed for lightweight applications.<\/p>\n

Applications and Industry-Specific Solutions<\/h2>\n

The HGYS200-V4 is a versatile workhorse designed to solve the specific production bottlenecks found in several key industries. Its ability to produce high-clarity, impact-resistant containers makes it indispensable for sectors where packaging quality directly correlates with brand value. By utilizing the one-step injection stretch blow molding machine<\/strong> process, manufacturers can go from raw resin to a finished, sterile bottle in a single cycle, reducing the risk of contamination and surface scratching that typically occurs in two-step reheating processes.<\/p>\n

\n
\n

Pharmaceuticals & Medical<\/h4>\n

Ideal for eye-drop bottles, intravenous bags, and pill containers. The machine’s oil-free blowing air and sterile environment compliance meet the strictest ISO standards.<\/p>\n<\/div>\n

\n

Luxury Cosmetics<\/h4>\n

Perfect for thick-walled PETG jars that require glass-like transparency. The four-station design ensures no “chill marks” or uneven cooling on the container surface.<\/p>\n<\/div>\n

\n

Food & Beverage<\/h4>\n

Used for wide-mouth honey jars and sauce bottles. The high clamping force handles high-viscosity resins, ensuring the neck finish is perfectly calibrated for leak-proof caps.<\/p>\n<\/div>\n<\/div>\n

Download Full Technical Brochure<\/a><\/div>\n

Component Excellence and Maintenance Protocols<\/h2>\n

Reliability in the ISBM machine<\/strong> market is built on the quality of internal components and the ease of their upkeep. The HGYS200-V4 integrates globally recognized parts to ensure that local serviceability is never an issue for our Australian or international clients. Maintenance of this high-precision system is streamlined by its modular design, allowing for quick access to critical hydraulic and pneumatic circuits. Regular intervals for checking the Italian-imported oil tubes and the YUKEN hydraulic pressure control valves will ensure the system operates at its peak efficiency for decades.<\/p>\n

\n
    \n
  • \u2714<\/span>Hydraulics:<\/strong> Taiwan YUKEN valves and Italian oil tubes for leak-free, high-pressure cycles.<\/li>\n
  • \u2714<\/span>Pneumatics:<\/strong> High-reliability Airtak air cylinders for consistent blowing pressure.<\/li>\n
  • \u2714<\/span>Heating:<\/strong> Nano-far-infrared energy-saving rings that reduce startup time and energy waste.<\/li>\n
  • \u2714<\/span>Actuators:<\/strong> American Parker high-pressure valves and Japan NSK lead screws for sub-millimeter precision.<\/li>\n<\/ul>\n<\/div>\n
    \"Injection<\/div>\n

    Precision Manufacturing & Customization Flow<\/h2>\n
    \n
    \n
    \u2699\ufe0f<\/div>\n
    \n

    1. Custom Mold Engineering<\/h4>\n

    We design 4-station molds compatible with ASB-12M or custom specs to match your container geometry perfectly.<\/p>\n<\/div>\n<\/div>\n

    \n
    \u26a1<\/div>\n
    \n

    2. Servo-Hydraulic Integration<\/h4>\n

    Installation of 3 sets of servo pump systems and Japanese Yaskawa motors for high-efficiency operation.<\/p>\n<\/div>\n<\/div>\n

    \n
    \ud83e\uddea<\/div>\n
    \n

    3. Rigorous FAT Testing<\/h4>\n

    Factory Acceptance Testing with your actual resin to ensure zero-defect performance before global shipping.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

    Sustainability and Regulatory Compliance<\/h2>\n

    In today’s global market, especially in regions like Australia, Europe, and North America, sustainability isn’t just a choice\u2014it’s a regulatory requirement. The HGYS200-V4 is designed to exceed these mandates by offering an one-step stretch blow molding machine<\/strong> solution that significantly reduces plastic waste through precise material dosing and low-energy consumption. The machine is optimized for rPET (recycled PET) processing, allowing brands to fulfill their circular economy commitments without sacrificing bottle clarity or strength. Our compliance team ensures that every unit meets CE, FDA, and local Australian safety standards, providing manufacturers with peace of mind during internal audits and environmental impact assessments.<\/p>\n

    Market Price and Brand Contrast<\/h2>\n

    When comparing the HGYS200-V4 to European or Japanese counterparts, Australia Ever-Power offers a superior ROI by combining premium internal components with more accessible capital costs. While competitors often lock clients into proprietary spare parts ecosystems, our machine utilizes high-grade, globally available components like Parker and YUKEN, reducing long-term maintenance overhead.<\/p>\n

    \n\n\n\n\n\n\n\n
    Feature<\/th>\nEver-Power HGYS200-V4<\/th>\nStandard Japanese Brand<\/th>\nStandard EU Brand<\/th>\n<\/tr>\n<\/thead>\n
    Stations<\/td>\n4 (Conditioning Included)<\/td>\n3 (Limited Preform Control)<\/td>\n4 (High Complexity)<\/td>\n<\/tr>\n
    Maintenance<\/td>\nModular & Accessible<\/td>\nProprietary Parts Only<\/td>\nSpecialized Tech Required<\/td>\n<\/tr>\n
    Price Index<\/td>\n100% (Baseline)<\/td>\n160% – 190%<\/td>\n220% – 250%<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
    \"Injection<\/div>\n<\/div>\n
    \n

    Frequently Asked Questions<\/h2>\n
    \n
    \n
    \n

    How does the 4th station benefit my production?<\/h3>\n

    +<\/span><\/p>\n<\/div>\n

    The fourth station provides a dedicated cooling and temperature regulation phase for the preform. This ensures that the heat profile is perfectly uniform before blowing, which is vital for high-quality, high-transparency bottles.<\/div>\n<\/div>\n
    \n
    \n

    Is the HGYS200-V4 compatible with recycled PET (rPET)?<\/h3>\n

    +<\/span><\/p>\n<\/div>\n

    Yes, our advanced heating rings and temperature control systems allow for the precise processing of rPET. This maintains clarity and structural integrity even with high recycled content percentages.<\/div>\n<\/div>\n
    \n
    \n

    What is the lead time for custom mold engineering?<\/h3>\n

    +<\/span><\/p>\n<\/div>\n

    Typical custom mold projects take between 6 to 10 weeks. This timeline includes design, manufacturing, and full Factory Acceptance Testing (FAT) to ensure the final output meets your exact requirements.<\/div>\n<\/div>\n
    \n
    \n

    Can I use my existing ASB-12M molds on this machine?<\/h3>\n

    +<\/span><\/p>\n<\/div>\n

    Yes, the machine is specifically engineered to be compatible with Japanese ASB-12M molds. This allows you to maximize your existing assets while upgrading to our modern servo hardware.<\/div>\n<\/div>\n
    \n
    \n

    What is the expected lifespan of the machine?<\/h3>\n

    +<\/span><\/p>\n<\/div>\n

    With proper maintenance of the YUKEN hydraulics and Parker valves, these machines are built to operate 24\/7 for 15-20 years. Consistent performance is ensured through high-grade component integration.<\/div>\n<\/div>\n
    \n
    \n

    How much energy can the servo pump systems save?<\/h3>\n

    +<\/span><\/p>\n<\/div>\n

    The 3 sets of servo pump systems can reduce energy consumption by 30-45% compared to traditional constant-speed motor pumps. This is achieved by only consuming power during active mechanical movement.<\/div>\n<\/div>\n
    \n
    \n

    Does the machine support Polycarbonate (PC) processing?<\/h3>\n

    +<\/span><\/p>\n<\/div>\n

    Absolutely. The high-efficiency heating system and 50mm screw are ideal for handling the high melting points required by PC. This extends to other specialty engineering plastics as well.<\/div>\n<\/div>\n
    \n
    \n

    What kind of technical support do you provide in Australia?<\/h3>\n

    +<\/span><\/p>\n<\/div>\n

    We provide local on-site technicians, 24\/7 remote diagnostics via the Inovance PLC, and a fully stocked spare parts warehouse. Our hubs are strategically located in major metropolitan areas for rapid response.<\/div>\n<\/div>\n
    \n
    \n

    Is training provided for our machine operators?<\/h3>\n

    +<\/span><\/p>\n<\/div>\n

    Yes, every installation includes a comprehensive 1-week training program. This covers machine operation, mold changes, and routine maintenance troubleshooting to ensure your team is fully proficient.<\/div>\n<\/div>\n
    \n
    \n

    What safety certifications does the machine have?<\/h3>\n

    +<\/span><\/p>\n<\/div>\n

    The HGYS200-V4 is fully CE certified and compliant with AS\/NZS standards. It features integrated safety guards and multi-point emergency stop systems to ensure a safe working environment.<\/div>\n<\/div>\n<\/div>\n<\/div>\n
    \n

    Verified Customer Experiences<\/h2>\n
    \n
    \n
    \n
    \u2605\u2605\u2605\u2605\u2605<\/div>\n

    “We transitioned our PETG cosmetic line to the HGYS200-V4 specifically to solve the ‘pearlescence’ issues we had with 3-station machines. The conditioning station is the real deal\u2014our scrap rate dropped from 8% to under 0.5% in the first month. The transparency on thick-base jars is now glass-like.”<\/p>\n<\/div>\n

    Marcus Thorne<\/span>
    \nOperations Director, PureAura Cosmetics (AU)<\/span><\/div>\n<\/div>\n
    \n
    \n
    \u2605\u2605\u2605\u2605\u2605<\/div>\n

    “Being able to swap our old ASB-12M molds directly into the HGYS200-V4 saved us a fortune in tooling. The servo system is whisper quiet compared to our old hydraulics, and our electricity bill for the blow moulding floor has seen a noticeable dip. Tech support out of Australia was very responsive during the FAT phase.”<\/p>\n<\/div>\n

    Sarah Jenkins<\/span>
    \nProduction Manager, PharmaFlow Solutions<\/span><\/div>\n<\/div>\n
    \n
    \n
    \u2605\u2605\u2605\u2605\u2605<\/div>\n

    “Initial setup for our 2.5L wide-mouth jars was daunting, but the Inovance PLC interface is quite intuitive once you get the hang of the temperature zones. The consistency in the neck finish is what impressed us most\u2014zero leaks during high-pressure capping tests. Solid piece of kit for high-volume food packaging.”<\/p>\n<\/div>\n

    David Henderson<\/span>
    \nTechnical Lead, Global Condiments Group<\/span><\/div>\n<\/div>\n
    \n
    \n
    \u2605\u2605\u2605\u2605\u2605<\/div>\n

    “Working with Australia Ever-Power was a smooth process from design to installation. We produce PC laboratory reagent bottles, and the thermal stability of this machine is excellent. It handles the high melt temperatures without breaking a sweat. We already have a second V4 on order for our Southeast Asia plant.”<\/p>\n<\/div>\n

    Dr. Aris Wu<\/span>
    \nSupply Chain Head, BioScientific Labware<\/span><\/div>\n<\/div>\n<\/div>\n<\/section>","protected":false},"excerpt":{"rendered":"

    The HGYS200-V4 is a premium four-station ISBM system engineered by Australia Ever-Power for high-precision container production. Featuring a dedicated conditioning station and triple-servo pump technology, it ensures superior wall-thickness uniformity and energy efficiency. Fully compatible with ASB-12M molds, it\u2019s the ideal one-step solution for medical, cosmetic, and high-clarity PET\/PC packaging.<\/p>","protected":false},"featured_media":162,"comment_status":"open","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":""},"product_brand":[],"product_cat":[23],"product_tag":[],"class_list":{"0":"post-161","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-isbm","8":"first","9":"instock","10":"shipping-taxable","11":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/isbm-technology.com\/an\/wp-json\/wp\/v2\/product\/161","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/isbm-technology.com\/an\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/isbm-technology.com\/an\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/isbm-technology.com\/an\/wp-json\/wp\/v2\/comments?post=161"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/isbm-technology.com\/an\/wp-json\/wp\/v2\/media\/162"}],"wp:attachment":[{"href":"https:\/\/isbm-technology.com\/an\/wp-json\/wp\/v2\/media?parent=161"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/isbm-technology.com\/an\/wp-json\/wp\/v2\/product_brand?post=161"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/isbm-technology.com\/an\/wp-json\/wp\/v2\/product_cat?post=161"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/isbm-technology.com\/an\/wp-json\/wp\/v2\/product_tag?post=161"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}