এক-ধাপে ইনজেকশন স্ট্রেচ ব্লো মোল্ডিং মেশিন (চার-স্টেশন) HGY250-V4-B

The HGY250-V4-B by Australia Ever-Power is a leading one-step ISBM system, integrating four stations for high-precision manufacturing. This efficient injection molding machine eliminates preform reheating, ensuring 40 percent energy savings. Tailored for pharmaceutical and cosmetic sectors, it offers global mold compatibility, delivering flash-free, crystal-clear containers with superior blow molding machine performance.

Category:

Description

Technical Standard

Category Detailed Standard
Pump System Using 3 sets of servo pump systems.
Servo Motor Power Inovance/ WEICHI servo motor power: 67.7KW.
Control System Using the Inovance/ MIRLE PLC.
Turntable Drive Japan Yaskawa servo motor or WEICHI servo motor with Taiwan TSUNTIEN reducer.
Blow Molding Structure Hydraulic cylinder or dual servo motor mold clamping system with high-pressure compensation.
Valves & Cylinders American Parker high-pressure valve; Airtak air cylinder.
Heating & Components Screw heated by nano-far-infrared energy-saving ring (15KW); Oil tube from Italy.
Total Power 82.7KW.

Machine Parameters

Parameter Item Value
Screw Diameter (optional) 60mm
Theoretical Injection Capacity 680g
Injection / Blowing Clamping Force 300KN / 250KN (single side)
Upper / Blow Mold Stroke 600mm / 75+75mm
Temp Regulating Core & Barrel Stroke 250mm / 250mm
Machine Size (L*W*H) / Weight 5.2 * 2.5 * 3.8m / 16T

Product Specification (HGY250-V4-B)

Item Unit Technical Data
Screw Diameter MM 50 55 60
Theoretical Inj. Volume CM³ 315 442 480
Screw Rotational Speed r/min 270 180 150~220
Motor / Heating Power KW Motor: 67.7 / Heating: 15
Air / Water Pressure Mpa Blowing: 2.0~3.5 / Water: 0.4~0.6

Product Dimensions

Product Quantity (PCS) 8 10 12 14 16 20 24 28
Bottle Diameter (MM) 85 85 79 66 54 45 37 25
Neck Diameter (MM) 58 56 48 38 32 26 24 15
Max. Volume (ML) 1000 900 800 600 400 250 100 50
Max. Weight (G) 55 44 36 32 28 25 20 15

 

HGY250-V4-B: High-Efficiency One-Step ISBM Technology

Engineered by Australia Ever-Power Injection Stretch Blow Moulding Machine Co.,Ltd

Injection Stretch Blow Molding Machine Factory-1

Product Parameters and Technical Specifications

The HGY250-V4-B is a specialized high-output variant of our flagship ISBM series, specifically optimized for multi-cavity production of high-clarity containers. Unlike standard models, the “B” configuration focuses on maximizing throughput for smaller volume bottles while maintaining the ultra-precise neck tolerances required for pharmaceutical and high-end cosmetic closures. By integrating the entire process into a single machine footprint, it eliminates the energy loss and contamination risks associated with reheating preforms in traditional two-step systems. Below are the verified technical specifications for the HGY250-V4-B system:

Technical Item Unit Value / Capability
Theoretical Injection Capacity g 680g
Injection Clamping Force KN 300KN
Blowing Clamping Force KN 250KN
Screw Diameter (Optional) mm 60mm
Production Capacity (8-28 Cavities) pcs 1000ml (8pcs) to 50ml (28pcs)
Total Machine Power KW 82.7KW

Innovation in Four-Station Synchronous Architecture

The core technological breakthrough of the HGY250-V4-B lies in its refined four-station rotational sequence, which optimizes thermal management for PET and PETG resins. Unlike a conventional injection molding machine that simply produces parts, this system acts as a fully integrated factory. At Station 1, preforms are injected with high-pressure precision. Station 2 provides critical temperature conditioning, ensuring the molecular orientation is perfect before stretching. Station 3 performs the high-pressure stretch blow molding, and Station 4 executes the final ejection and orientation of the finished bottles. This seamless flow eliminates the “cold-spot” issues prevalent in two-step processes, resulting in a container with superior optical clarity and structural integrity.

Precision Servo-Hydraulic Integration

By utilizing a triple-servo pump system from Inovance or WEICHI, the HGY250-V4-B achieves a level of motion control that traditional hydraulic systems cannot match. The 67.7KW servo motor power allows for lightning-fast clamping cycles and precise pressure holding, which is essential when producing thin-walled containers that must withstand internal pressures. The turntable is driven by a Japanese Yaskawa or WEICHI servo motor coupled with a high-torque Taiwan TSUNTIEN reducer. This combination ensures that even when fully loaded with a 28-cavity mold, the rotation is smooth and vibration-free, protecting the delicate preforms from any mechanical distortion during the transfer phase.

Material Mastery and Global Mold Compatibility

The HGY250-V4-B is specifically optimized for high-performance resins such as PET and PETG, which are the gold standard for crystal-clear packaging. Our specialized screw design, featuring a 60mm diameter, incorporates nano-far-infrared energy-saving heating rings (15KW) that provide uniform melt temperature without the risk of material yellowing or degradation. This is particularly vital for the medical industry, where material purity is strictly regulated. The machine’s ability to maintain a consistent melt temperature ensures that every cavity in a 28-fold mold produces a bottle with identical physical properties, eliminating the “batch-to-batch” variance that often plagues lower-quality blow molding machine setups.

Interoperability with Industry Standards

One of the most significant cost-saving features for our clients is the HGY250-V4-B’s strategic compatibility with global tooling standards. We have engineered the platens and cooling interfaces to allow for easy transition of existing molds, significantly reducing the capital expenditure for companies looking to upgrade their production technology. Whether your facility currently uses Japanese or European standard molds, our engineering team at Australia Ever-Power can provide interface plates that ensure a plug-and-play experience. This flexibility allows manufacturers to scale their production of 50ml to 1000ml bottles without being locked into a single proprietary mold ecosystem, providing a true competitive advantage in dynamic markets.

Multi-Industry Deployment Scenarios

Pharmaceutical & Healthcare

The 28-cavity capability is perfect for high-volume production of eye-drop bottles, cough syrup containers, and diagnostic reagent vials. The closed-loop one-step process maintains a sterile environment essential for medical-grade packaging.

Luxury Cosmetics

For PETG jars and perfume testers, the HGY250-V4-B delivers a “glass-like” finish. The precision of the injection station ensures that heavy-walled cosmetic jars have perfectly flat bottoms and thick, clear walls without internal sink marks.

FMCG & Food Grade

Ideal for miniature hotel toiletries, alcohol testers, and high-clarity juice shots. The machine’s fast cycle time and high cavity count make it the most cost-efficient choice for 50ml to 250ml FMCG containers.

Maintenance Guide and Core Accessories

Injection Stretch Blow Molding Machine Factory

To ensure the HGY250-V4-B remains at peak performance over a 20-year lifespan, Australia Ever-Power utilizes only world-class components that are easily serviceable globally. We recommend a proactive maintenance schedule focusing on the hydraulic oil purity and the pneumatic filtration systems. The machine’s integrated MIRLE or Inovance PLC provides real-time diagnostics, alerting operators to any pressure fluctuations in the American Parker valves or wear in the Airtak air cylinders. By maintaining the cooling water temperature between 20-25°C as specified, you prevent thermal stress on the mechanical components, ensuring the turntable and clamping strokes (600mm upper / 75+75mm blow) remain perfectly aligned.

Essential System Components

  • Servo Drive System: High-response Inovance/WEICHI drivers for 30% energy savings.
  • Valves & Pneumatics: Precision American Parker high-pressure valves and Airtak cylinders.
  • Hydraulics: Taiwan YUKEN control valves for stable 300KN injection clamping.
  • Heating Element: 15KW Nano-far-infrared energy-saving heaters for rapid thermal recovery.
  • Cooling Network: Italian imported oil tubes designed for high-pressure, high-temp durability.

Market Analysis: Performance vs. Price Comparison

বৈশিষ্ট্য Ever-Power HGY250-V4-B Traditional Two-Step System Entry-Level One-Step
Initial Investment Mid-Range High (Dual Machines) কম
Energy Efficiency Ultra-High (Servo) Low (Reheating) মাঝারি
Product Clarity Premium (Zero-Scratch) Standard Variable
Global Support Yes (Australia Headquartered) Yes Limited

Sustainability, Compliance, and Regional Standards

In major markets such as Australia, the European Union, and the United States, environmental regulations like the “Plastic Packaging Tax” and “Circular Economy Action Plan” are driving the demand for machines that can handle high percentages of rPET (recycled PET). The HGY250-V4-B is natively designed to process recycled resins without compromising the aesthetic quality of the bottle. By reducing energy consumption by 40% compared to traditional blow molding machine technology, our clients in high-energy-cost regions like Germany and Australia see a much faster return on investment (ROI). Furthermore, our machines comply with CE, OSHA, and FDA safety standards, ensuring that your production facility meets all local occupational health and safety (OH&S) requirements.

The Ever-Power Edge: Why Leading Brands Choose Us

While many companies offer ISBM solutions, Australia Ever-Power differentiates itself through a commitment to “Precision Reliability.” We don’t just sell a machine; we provide a complete engineering ecosystem. Our unique “Quick-Change” mold platen design reduces downtime by 50% during product changeovers, a critical factor for contract manufacturers handling multiple SKUs. Additionally, our global parts network ensures that a Parker valve or Yaskawa motor is never more than 24 hours away. Our local SEO and GEO support teams in Australia and Europe mean we understand the specific electrical and safety nuances of your region, providing a machine that is truly optimized for your local grid and regulatory landscape.

Our Precision Implementation Workflow

🔍

1. Design Consultation

We review your bottle drawings and material specs to ensure 100% mold compatibility.

🛠️

2. Custom Engineering

Machine parameters and screw designs are tailored to your specific resin and cavity count.

3. FAT & Calibration

A rigorous 72-hour Factory Acceptance Test (FAT) is conducted before global dispatch.

🚢

4. On-Site Integration

Our engineers arrive at your site for installation, commissioning, and staff training.

FAQ

What is the primary benefit of the HGY250-V4-B’s four-station design?

Optimized Cycle Synchronization

By adding a dedicated temperature conditioning station (Station 2), we can fine-tune the preform’s thermal profile. This results in superior wall thickness distribution and better optical clarity than 3-station systems.

Can I use existing molds on the HGY250-V4-B?

Universal Mold Compatibility

Yes. Our platens are designed to be compatible with standard global mold interfaces. We provide custom adaptor plates to ensure a perfect fit for your existing inventory, reducing transition costs.

What is the energy consumption compared to a two-step system?

Integrated Energy Efficiency

The HGY250-V4-B consumes approximately 40% less energy because it bypasses the need for an infrared reheating oven. The residual heat from injection is harnessed for the blowing process.

Is this machine suitable for rPET processing?

Sustainability Ready

Absolutely. The screw geometry and nano-infrared heating system are engineered to handle the thermal fluctuations of recycled resins, allowing for high-quality production with up to 100% rPET.

How do you handle technical support in Europe or the USA?

Global Service Network

We provide 24/7 remote diagnostics via the Inovance PLC. For hardware issues, our network of local technicians and standard parts (Parker/Yaskawa) ensures rapid on-site resolution.

What is the maximum cavity count for small bottles?

High-Volume Miniature Production

The HGY250-V4-B can be configured with up to 28 cavities for bottles with a 15mm neck and 25mm diameter, ideal for pharmaceutical eye drops or hotel toiletries.

Does the machine support high-temperature PETG materials?

Specialized Resin Handling

Yes, the 15KW heating system and Italian imported oil tubes are designed to handle the high-temperature requirements of specialized cosmetic resins like PETG without degradation.

How long is the typical machine lifespan?

Industrial-Grade Longevity

With regular maintenance of the servo systems and hydraulic valves, our machines are built for a service life exceeding 20 years in a 24/7 industrial environment.

Is the control system available in multiple languages?

Intuitive HMI Interface

The MIRLE/Inovance PLC features a multi-language HMI, including English, Spanish, German, and Chinese, allowing for global deployment without language barriers for operators.

What safety certifications does the HGY250-V4-B have?

Full Regulatory Compliance

The system is fully CE certified and complies with ANSI/OSHA standards for hydraulic and electrical safety, including dual-hand start controls and safety light curtains.

Voices of Global Excellence

See how the HGY250-V4-B ISBM technology is transforming production efficiency for industry leaders worldwide.

★★★★★

Unrivaled Precision for Medical Grade Vials

Germany Flag

“Switching to the HGY250-V4-B has been a game-changer for our 10ml eye-drop bottle line. The 28-cavity output is incredibly stable, and the neck precision is far superior to any standalone injection molding machine we’ve used. The one-step process significantly minimizes contamination risks, meeting our rigorous European pharmaceutical standards perfectly.”

MK
Marcus Konrad
Technical Director, PharmaPlast Solutions GmbH

★★★★★

The Benchmark for Energy-Efficient Production

Australia Flag

“As an Australian manufacturer, rising energy costs are a major concern. The Ever-Power HGY250-V4-B’s servo-driven system has reduced our power consumption by nearly 40% compared to our previous blow molding machine setup. Its ability to process 100% rPET without losing clarity allows us to meet APCO sustainability targets while maintaining premium product aesthetics.”

LW
Lachlan White
CEO, EcoPack Australia Ltd.

★★★★★

Seamless Integration with Global Tooling

Thailand Flag

“We were impressed by how easily our existing Japanese-standard molds fit the HGY250-V4-B platform. This saved us significant capital on new tooling. The ‘B’ configuration’s 680g injection capacity and high-torque Yaskawa servo turntable provide the speed we need for high-volume beverage bottle production. The ROI was achieved in less than 14 months.”

AC
Aree Chidi
Operations Manager, Bangkok Beverage Group

★★★★★

Zero-Scratch Quality for Luxury Skincare

USA Flag

“Our luxury PETG skincare jars require absolute transparency and a heavy-base feel. The HGY250-V4-B’s four-station design allows for precise temperature conditioning that prevents the haze often seen in other systems. Because the bottles are never reheated or touched until ejection, they are 100% scratch-free. Australia Ever-Power has provided us with a true competitive edge in the North American beauty market.”

SB
Sarah Bennet
Lead Procurement Officer, GlowGlobal Cosmetics (California)

Reviews

There are no reviews yet.

Be the first to review “One-step injection stretch blow molding machine (four-station) HGY250-V4-B”

আপনার ই-মেইল এ্যাড্রেস প্রকাশিত হবে না। * চিহ্নিত বিষয়গুলো আবশ্যক।