Description
Advanced One-Step ISBM Technology: HGYS200-V4-B
The definitive solution for high-precision, four-station injection stretch blow molding engineered for global compliance and industrial efficiency.
Technical Specifications and Machine Parameters
The HGYS200-V4-B is a high-output, four-station system designed to bridge the gap between massive industrial capacity and delicate aesthetic precision. This ISBM powerhouse features a robust injection clamping force of 300KN and a specialized blowing clamping force of 250KN. Engineered for versatility, it supports a theoretical injection capacity of up to 442g, ensuring it can handle complex, thick-walled containers without sacrificing cycle speed. Its thermal management is superior, utilizing a 15KW heating system to maintain precise resin viscosity, which is critical for achieving glass-like clarity in PET and PETG materials. Below are the verified technical standards for this elite manufacturing unit:
| Main Parameter | Unit | Data (HGYS200-V4-B) |
|---|---|---|
| Screw Diameter (Optional) | mm | 40 / 50 / 55 / 60 |
| Theoretical Injection Volume | cm³ | 240 / 340 / 380 / 480 |
| Injection Clamping Force | KN | 300 |
| Blowing Clamping Force | KN | 250 |
| Upper Mold Stroke | mm | 600 |
| Total Power of Machine | KW | 64.2 |
| Dimensions (L*W*H) | mm | 4800*2000*3800 |
Innovative Design and Advanced Material Compatibility
The HGYS200-V4-B introduces a revolutionary four-station layout that optimizes the thermal profile of preforms before they reach the stretching stage. This additional conditioning station allows for precision-tuned cooling or heating, effectively eliminating common defects like pearlescence or uneven wall thickness in high-clarity PET containers. By integrating a high-precision molding workflow, this machine ensures that the transition from injection to stretch-blowing is seamless and energy-efficient. The system is built with 3 sets of servo pump systems, which significantly reduce electricity consumption compared to traditional hydraulic motors while maintaining rapid indexing of the turntable using Japan Yaskawa servo technology. This level of control is essential when working with sensitive materials that require strict temperature windows to maintain structural integrity and optical brilliance.
Extending Material Possibilities
Beyond standard PET and PETG, the HGYS200-V4-B is specifically designed to process engineering plastics such as Polycarbonate (PC) and recycled PET (rPET). The 15KW nano-far-infrared heating system provides deep, uniform penetration, ensuring that even high-viscosity resins are melted homogeneously. This capability is a game-changer for medical and laboratory grade packaging where material purity and strength are non-negotiable. Furthermore, the machine’s mold-clamping structure adopts a dual servo motor system with high-pressure compensation, ensuring that every bottle, regardless of weight—from 15g to 150g—exhibits perfect neck finishes and base uniformity.
Multifaceted Industry Applications and Machinery Integration
Australia Ever-Power’s HGYS200-V4-B is not merely a machine; it is a versatile platform that integrates into various industrial ecosystems. Its ability to produce finished containers in a single heat cycle makes it the preferred one-step stretch blow molding machine for sectors requiring sterile, high-quality output. The four-station design is particularly advantageous for manufacturers who need to produce complex geometries or wide-mouth jars that are traditionally difficult to stabilize. By minimizing the distance between the injection and blowing stages, we preserve the latent heat of the preform, which translates to a more robust final product with enhanced tensile strength and environmental stress crack resistance.
Pharmaceuticals & Healthcare
Used for manufacturing eye-drop bottles, nasal sprays, and intravenous solution containers. The oil-free blowing air and sterile processing environment meet global medical standards.
High-End Cosmetics
Perfect for producing thick-walled PETG jars and lotion bottles that require heavy-weight bases and glass-like transparency without the fragility of glass.
Food & Beverage Specialty
Ideal for wide-mouth honey jars and sauce containers where the neck finish precision is vital for leak-proof induction sealing and consumer safety.
Critical Component Excellence and Maintenance Protocols
Reliability in the field of ISBM technology is a direct result of the components used and the maintenance protocols followed. The HGYS200-V4-B is built with a “Global Parts Strategy,” ensuring that critical wear items are easily sourced and serviced worldwide. For instance, the hydraulic pressure control valves are sourced from YUKEN (Taiwan/China), and the high-pressure blowing valves are from Parker (USA), ensuring that the most stressed parts of the system are designed for millions of cycles without failure. This focus on quality minimizes unplanned downtime and extends the productive lifespan of the machine to 20+ years when maintained correctly.
- ●Control System: Features either Inovance or MIRLE PLC for ultra-precise motion control and real-time diagnostic monitoring.
- ●Servo Power: Driven by Inovance or WEICHI servo motors totaling 49.2KW for the primary drive.
- ●Precision Components: Equipped with NSK lead screws from Japan and Airtak air cylinders to ensure consistent mechanical repeats.
- ●Compatibility: Fully compatible with Japanese AOKI-250 series molds, allowing for seamless fleet expansion.
The Four-Station Manufacturing and Production Cycle
Stage 1: Precision Preform Injection
Raw resin is melted and injected into the preform mold under 300KN clamping force, establishing perfect neck geometry.
Stage 2: Thermal Conditioning & Stabilization
Preforms are temperature-balanced at the fourth station to ensure uniform stretch ratios and eliminate internal stresses.
Stage 3: Stretch Blow Molding
The preform is simultaneously stretched and blown with filtered high-pressure air into the final bottle shape.
Stage 4: Automated Ejection
Finished products are ejected vertically onto a conveyor system, ready for secondary packaging without manual handling.
Global Market Pricing and Competitive Brand Analysis
In the global machinery market, buyers from regions such as the United States, Australia, and the Middle East often face a trade-off between the high capital costs of European brands and the lower reliability of entry-level machines. Australia Ever-Power resolves this by offering European-grade componentry with an optimized manufacturing overhead. While a comparable German or Japanese unit might command a 60% premium, our HGYS200-V4-B provides equivalent or superior precision and cycle speeds. This is particularly vital in markets like the USA where labor costs for maintenance are high, necessitating a machine that is both durable and easy to service locally.
| विशेषता | Australia Ever-Power (V4-B) | Standard Japanese Brand | Standard European Brand |
|---|---|---|---|
| Conditioning Station | Included (4-Station) | Optional / Extra | Included |
| Servo Efficiency | Triple Servo System | Dual Servo | Complex Hydraulic-Servo |
| Estimated ROI Period | 12-18 Months | 24-30 Months | 36+ Months |
| Pricing Index | 100% (Baseline) | 165% | 210% |
Sustainability, Regulatory Compliance, and Global Success
Manufacturers in the European Union and Australia are now bound by strict environmental mandates regarding plastic waste and carbon footprints. The HGYS200-V4-B is at the forefront of this transition, featuring a design that is optimized for processing up to 100% rPET (recycled PET) without sacrificing the aesthetic quality of the finished product. This sustainable packaging solution helps brands avoid “green taxes” and align with consumer demand for eco-friendly products. Our global client base—spanning from the pharma giants of Switzerland to the cosmetic innovators of South Korea—reports that the V4-B’s energy-saving servo technology reduces their plant-wide emissions targets while delivering a more robust product that is fully recyclable. Every unit is shipped with full CE certification and meets the safety requirements of the Australian Work Health and Safety (WHS) Act.
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