Descrição
| Technical Standard |
|---|
| Using 10 sets of servo motor control systems |
| Inovance/ WEICHI servo motor power: 102.8KW |
| Using the Inovance/ MIRLE PLC |
| Turntable equipped with Japan Yaskawa or WEICHI servo motor & Taiwan TSUNTIEN reducer |
| Blow molding structure with dual servo motor clamping & high-pressure compensation |
| Using American Parker high-pressure valve |
| Using Airtak air cylinder |
| Integrated control box for high accuracy, stability, and easy operation |
| Screw heated by nano-far-infrared energy-saving heating ring (10KW) |
| Lead screw: NSK Japan |
| Compatible with Japanese ASB-12M mould |
| Total power of the machine: 112.8KW |
| Machine Parameter | |
|---|---|
| Screw Diameter | 50mm (optional) |
| Theoretical Injection Capacity | 392g |
| Injection Clamping Force | 150KN |
| Upper Mold Stroke | 250mm |
| Lower Mold Stroke | 205mm |
| TEMP. Regulating Core Stroke | 250mm |
| TEMP. Regulating Barrel Stroke | 230mm |
| Take-out Stroke | 170mm |
| Blowing Clamping Force | 200KN (single side) |
| Blow Core Stroke | 250mm |
| Blow Mold Stroke | 75 + 75mm |
| Machine Size (L*W*H) | 5.2 * 1.8 * 3.3m |
| Total Weight | 7 Tons |
| Product Specification (Model: HGY150-V4-EV) | |||||
|---|---|---|---|---|---|
| Item | Unit | Value / Variants | |||
| Material | – | PET / PETG | |||
| Screw Diameter | MM | 40 | 50 | 55 | / |
| Theoretical Injection Volume | CM³ | 188 | 392 | 475 | / |
| Screw Rotational Speed | r/min | 350 | 350 | 350 | / |
| Injection Clamping Force | KN | 150 | |||
| Blowing Clamping Force | KN | 200 | |||
| Motor Power | KW | 102.8 | |||
| Blowing Air Pressure | Mpa | 2.0 – 3.5 | |||
| Voltage | V | 370 – 400 | |||
| Product Dimensions Reference | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| Product Quantity | PCS | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
| Bottle Diameter (BD) | MM | 118 | 80 | 66 | 56 | 54 | 45 | 28 | 26 |
| Bottle Height (H) | MM | 210 | 150 | 100 | |||||
| Neck Diameter (E) | MM | 83 | 62 | 48 | 38 | 32 | 25 | 17 | 15 |
| Max. Bottle Volume | ML | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| Max. Bottle Weight | G | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
Advancing Precision: The Evolution of One-Step Injection Stretch Blow Moulding
In the high-stakes world of pharmaceutical and cosmetic packaging, the demand for “optical grade” clarity and zero-defect geometry is paramount. The **HGYS150-V4-EV** is engineered to bypass the limitations of traditional two-step systems. By integrating the entire lifecycle—from resin to finished container—into a single synchronized cycle, this **one-step injection stretch blow moulding machine** eliminates preform storage, reheating energy loss, and the surface micro-scratches that plague multi-stage production.
Synchronized 4-Station Workflow: How the HGYS150-V4-EV Operates
Station 1: Precision Injection
Utilizes 150KN clamping force to form the preform. Residual heat is retained for thermal efficiency.
Station 2: Conditioning
250mm core stroke for precise temperature balancing, essential for high-viscosity PETG materials.
Station 3: Stretch & Blow
200KN clamping force with 2.0-3.5 Mpa pressure for perfect biaxial orientation and wall distribution.
Station 4: Automated Take-out
170mm stroke ensures scratch-free ejection, delivering ready-to-fill containers instantly.
Core Competencies & Technical Performance Data
High-Performance Servo Integration
Driven by 10 sets of servo motor control systems (Inovance/WEICHI), the HGYS150-V4-EV achieves a total power rating of 112.8KW. This full-servo architecture offers millisecond-level precision compared to traditional hydraulic units, significantly reducing noise and energy consumption.
Global Ecosystem Compatibility
A major operational advantage is the machine’s compatibility with Japanese ASB-12M moulds. This allows manufacturers to leverage existing tooling investments while upgrading to a more energy-efficient, 7-ton heavy-duty platform designed for long-term stability.
| Key Metric | HGY150-V4-EV Capability | Production Benefit |
|---|---|---|
| Screw Diameter | 40 / 50 / 55 MM | Flexibility for various plasticizing rates |
| Inj. Capacity | 392g (Theoretical) | Support for heavy-walled premium bottles |
| Heating Tech | Nano-Far-Infrared (10KW) | Uniform heat distribution & energy saving |
| Bottle Range | 20ml – 2500ml | Scalable across pharmaceutical & food sectors |
Operational Reliability: Maintenance & Selection Strategy
Why Choose a One-Step Fully Servo System?
Selecting the right **injection stretch blow moulding machine for PET bottles** involves more than just speed. The integrated control box of the HGYS150-V4-EV ensures that temperature fluctuations remain within a tight ±1°C margin. This thermal stability is critical when producing containers with complex neck geometries, such as those ranging from 15mm to 83mm in diameter.
Maintenance Simplified
The use of NSK Japan lead screws and American Parker high-pressure valves ensures that mechanical wear is minimized. With a machine size of 5.2m x 1.8m x 3.3m, the unit is compact enough for standard industrial layouts while providing accessible service points for daily inspections and lubrication.
Ready to Elevate Your Packaging Quality?
Analyze your production needs with our experts to see how the HGYS150-V4-EV can reduce your TCO (Total Cost of Ownership).
Technical Support & FAQ
Comprehensive guide for one-step injection stretch blow moulding operations.
How does the one-step injection stretch blow moulding machine process work?
The HGYS150-V4-EV utilizes a synchronized four-station cycle that transforms raw PET resin into finished bottles in one continuous flow. By utilizing the residual heat from the initial injection moulding station, the preform is conditioned and immediately stretched and blown. This integrated method eliminates the logistical need for preform storage and reheating, which significantly reduces energy overhead while ensuring the molecular structure of the plastic remains stable for superior clarity and strength.
What are the primary benefits of one step injection stretch blow moulding?
The most significant advantage of the one-step system is the production of “optical grade” containers. Since the preform is never released or handled by mechanical grippers between stations, the finished bottles are free from surface scratches, scuffs, and dust contamination common in two-step processes. Additionally, the full-servo control system provides millisecond-level precision, leading to a much higher yield rate and consistent wall thickness distribution, which is essential for premium cosmetic packaging.
Is this machine compatible with Japanese ASB-12M moulds?
Yes, our HGYS150-V4-EV is engineered as a direct technical upgrade for facilities currently using Japanese ASB-12M equipment. The mechanical mounting plates and hydraulic/pneumatic interfaces are fully aligned with the ASB-12M standard. This compatibility allows manufacturers to transition their high-value mould assets to our more energy-efficient servo platform without any secondary modifications, effectively reducing the transition cost and improving the overall return on investment for modernized production lines.
How does the servo motor system improve energy efficiency?
Traditional machines rely on constantly pressurized hydraulic systems that waste significant energy during idle periods. In contrast, the HGYS150-V4-EV features 10 sets of Inovance or WEICHI servo motors that only draw power during active movement. When combined with our nano-far-infrared energy-saving heating rings (10KW), the total operational power consumption is slashed by up to 30%. This makes it one of the most eco-friendly and cost-effective solutions for high-volume PET bottle manufacturing.
What is the difference between ISBM and standard injection blow moulding (IBM)?
The “Stretch” (S) in ISBM is the critical differentiator. While standard IBM is suitable for smaller, thick-walled containers, Injection Stretch Blow Moulding uses a stretch rod to biaxially orient the plastic molecules. This process increases the mechanical strength, transparency, and barrier properties of the bottle, allowing for thinner walls and lighter weight without sacrificing durability. This makes ISBM the superior choice for larger containers and high-clarity PET applications where structural integrity is a priority.
What maintenance is required for a 4-station servo ISBM machine?
Maintenance for the HGYS150-V4-EV is streamlined due to its high-quality Japanese NSK lead screws and American Parker valves. Weekly protocols should include checking the lubrication of the guide rails and the cooling water pressure (0.4-0.6 Mpa) to ensure optimal temperature control. Monthly, operators should inspect the integrated PLC control box for dust accumulation and verify the pneumatic seals of the Airtak cylinders. This preventive approach ensures the machine can maintain its 7-ton operational stability.
What factors influence the ROI of the HGYS150-V4-EV?
Return on investment is primarily driven by three factors: energy savings, material efficiency, and reduced secondary handling. The 112.8KW total power draw is significantly lower than multi-machine setups. Because it is a one-step process, you eliminate the labor and energy required to reheat cold preforms. Furthermore, the high-pressure compensation function of the dual servo clamp ensures zero-leakage and fewer rejects, maximizing the output of every kilogram of PET or PETG resin processed.
Can the machine handle thick-walled PETG jars?
Absolutely. PETG is a preferred material for high-end cosmetic jars but requires very specific temperature profiles during the “Conditioning” (Station 2) stage to prevent crystallization or hazing. Our integrated temperature control box and 250mm regulating core stroke allow for the precise thermal balancing needed for thick-walled applications. The result is a jar that mimics the weight and clarity of glass but offers the durability and cost-benefits of modern plastic resins.
Is this machine suitable for small 20ml pharmaceutical bottles?
Yes, the HGYS150-V4-EV is highly flexible, supporting bottle sizes from 20ml up to 2500ml. For small-volume pharmaceutical production, the machine can be configured for 8-cavity operation (8 PCS), allowing for high-throughput production of narrow-neck vials. The precision of the Station 1 injection ensures that the bottle neck (as small as 15mm) has a perfectly flat sealing surface, which is critical for maintaining sterile seals in pharmaceutical applications.
How does this machine contribute to sustainable manufacturing?
Sustainability is at the core of our 4-station ISBM design. By combining multiple processes into one compact 5.2m machine, you reduce the factory’s carbon footprint and floor space requirements. The reduction in energy consumption (thanks to nano-heating and servo motors) directly lowers the carbon intensity of every bottle produced. Furthermore, the precision of our moulding process allows for “lightweighting”—designing bottles with thinner walls that still maintain high structural strength.
User Reviews
“The compatibility with our Japanese ASB-12M moulds was the deciding factor. We swapped our production over in a weekend without needing a single adjustment to the cavities. The servo precision is noticeably better than our old hydraulic units.”
Verified Purchase
“For our PETG cosmetic jars, surface quality is everything. The one-step process delivers a mirror-like finish that we could never get with a two-step machine. SCRAP rates dropped from 4% to under 0.5%.”
Verified Purchase
Avaliações
Ainda não existem avaliações.