一步式射出拉伸吹塑成型機(四工位)HGY250-V4

The HGY250-V4 by Australia Ever-Power is a premier one-step ISBM system, integrating four stations for high-precision manufacturing. This versatile injection molding machine eliminates reheating, ensuring 40% energy savings. Designed for pharmaceutical and cosmetic sectors, it offers seamless compatibility with global molds, delivering flash-free, crystal-clear containers with unmatched blow molding machine efficiency.

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描述

Technical Standard

特徵 Description / Standard
Pump System Using 3 sets of servo pump systems.
Servo Motor Power Inovance / WEICHI servo motor power: 67.7KW.
Control System Using the Inovance / MIRLE PLC system.
Turntable Drive Equipped with Japan Yaskawa servo motor or WEICHI servo motor with a Taiwan TSUNTIEN reducer.
Blow Molding Structure Adopts hydraulic cylinder or dual servo motor mold clamping system with high-pressure compensation.
High-Pressure Valve Using American Parker high-pressure valve.
Air Cylinder Using Airtak air cylinder.
Temperature Control Integrated control box or system’s built-in temperature control (highly accurate and stable).
Hydraulic Control Using hydraulic pressure control valve from YUKEN (Taiwan, China).
Screw Heating Heated by nano-far-infrared energy-saving heating ring (10KW).
Injection Unit Controlled by single cylinder; melt motor controlled hydraulically or by servo motor.
Total Power Total power of the machine: 82.7KW.

Machine Parameter

Parameter Value
Screw Diameter 55mm (Optional)
Theoretical Injection Capacity 420g
Injection Clamping Force 300KN
Upper Mold Stroke / Lower Mold Stroke 640mm / 350mm
Temp. Regulating Core / Barrel Stroke 300mm / 300mm
Take-out Stroke / Blow Core Stroke 190mm / 300mm
Blowing Clamping Force (Single Side) 200KN
Blow Mold Stroke 75+75mm
Oil Tank Volume 600L
Machine Size (L × W × H) 6.3m × 2.4m × 3.7m
Total Weight 16T

Product Specification

Item Unit One-step Injection Stretch Blow Moulding Machine (4-station)
Model / Manufacturer HGY250-V4 (Compatible with ASB-70DPH mold) / HENGGANG
Material / Screw Diameter MM PET / PETG | Options: 50, 55, 60
Theoretical Inj. Volume CM³ 340 420 480 /
Screw Rotational Speed r/min 180 150 150 ~ 220 /
Clamping Force (Inj/Blow) KN Injection: 300 / Blowing: 200
Power (Motor / Heating) KW Motor: 67.7 / Heating: 15
Pressure (Blowing/Water/Oil) Mpa Blow: 2.0-3.5 | Water: 0.4-0.6 | Oil Cooler: 0.3-0.4
Machine Voltage V 370-400

Product Dimensions

Product Quantity PCS 2 3 4 5 6 8 9 10 14
Bottle Diameter (BD) MM 200 160 120 80 60 45 40 40 30
Bottle Height (H) MM 220 180 100
Neck Diameter (E) MM 130 130 100 65 55 40 32 28 16
Max. Bottle Volume ML 2500 1500 900 750 350 200 100 50 30
Max. Bottle Weight (W) G 200 180 150 120 80 60 50 35 25

High-Performance One-Step ISBM Technology: The HGY250-V4 Series

Precision Engineering by Australia Ever-Power Injection Stretch Blow Moulding Machine Co.,Ltd

Injection Stretch Blow Molding Machine Factory

Technical Parameters of HGY250-V4 (4-Station)

The HGY250-V4 represents the pinnacle of ISBM (Injection Stretch Blow Moulding) efficiency, integrating four distinct stations to ensure seamless transition from raw resin to finished container. This machine is engineered for high-precision output, specifically targeting the pharmaceutical and high-end cosmetic sectors where neck precision and body clarity are non-negotiable. By utilizing a single-stage process, the HGY250-V4 eliminates the risks associated with preform reheating and manual handling, such as surface scratches or contamination. Below are the definitive technical specifications verified for this model:

Key Specification Item Unit Value / Range
Screw Diameter Options mm 50 / 55 / 60
Theoretical Injection Volume cm³ 340 / 420 / 480
Injection Clamping Force KN 300
Blowing Clamping Force KN 200
Max. Bottle Volume ml 2500 (2-cavity configuration)
Total Machine Weight T 16 Tons
Overall Dimensions (L*W*H) mm 6300 x 2400 x 3700

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Engineering Innovation in One-Step Processing

The core philosophy of the HGY250-V4 lies in its revolutionary four-station architectural design. Unlike a traditional blow molding machine that requires preforms to be cooled and then reheated, this system maintains the thermal energy from the initial injection phase. Station one handles the precision injection of the preform; station two regulates the temperature distribution to ensure optimal molecular orientation; station three executes the stretch-blowing; and station four handles the final product ejection. This integrated cycle significantly reduces energy consumption by bypassing the reheating phase, which typically accounts for a large portion of operational costs in two-step systems.

Precision Servo-Hydraulic Integration

To achieve the level of accuracy required for complex bottle geometries, the HGY250-V4 utilizes a hybrid power system. We have integrated high-response Inovance/WEICHI servo motors with a precision YUKEN hydraulic control valve system. This allows for a 300KN injection clamping force that remains stable even under high-speed cycles. The turntable rotation, driven by a Japanese Yaskawa servo motor coupled with a Taiwan TSUNTIEN reducer, ensures that the transition between the four stations is smooth, vibration-free, and accurate to within micrometers. This stability is crucial for maintaining the integrity of the bottle neck, which is often the weakest point in inferior injection molding machine outputs.

Injection Stretch Blow Molding Machine Factory-5

Unmatched Material Versatility and Compatibility

The HGY250-V4 is specifically optimized for high-clarity resins, most notably PET and PETG. These materials are favored in the medical and cosmetic industries for their chemical resistance and aesthetic brilliance. Our screw design, featuring a 55mm standard diameter (with 50mm and 60mm options), is treated with specialized coatings to prevent material degradation and yellowing during the melt phase. This ensures that every bottle produced meets the highest optical standards, free from the “haze” often seen in low-tier manufacturing.

Global Mold Interoperability

One of the strongest selling points for the Australia Ever-Power series is its “open-architecture” compatibility. The HGY250-V4 is fully compatible with ASB-70DPH mold standards. This strategic design choice allows global manufacturers to transition to our hardware without the exorbitant cost of re-tooling their entire inventory. Whether you are producing 2500ml bulk containers or delicate 16mm neck pharmaceutical vials, the machine adapts effortlessly. The upper mold stroke of 640mm and lower stroke of 350mm provide ample space for deep-draw containers, expanding your product portfolio without requiring a second machine line.

Proactive Maintenance and Operational Longevity

To ensure the HGY250-V4 operates at peak efficiency for decades, a structured maintenance protocol is essential. The machine features an integrated control box that monitors real-time pressure and temperature fluctuations. We recommend a monthly inspection of the Airtak air cylinders and the American Parker high-pressure valves. These components are the “lungs” of the blowing station; ensuring they are free from moisture and carbon buildup is vital for maintaining consistent 2.0-3.5 Mpa blowing pressure. Furthermore, the nano-far-infrared heating rings should be checked for electrical continuity every quarter to ensure uniform preform conditioning.

Daily Checklist

  • Check hydraulic oil levels and oil cooler water temperature (Target 20-25°C).
  • Inspect screw heating zone temperatures via PLC.
  • Verify air pressure stability at the inlet.

Semi-Annual Service

  • Calibrate Yaskawa servo motor positioning.
  • Deep clean the cooling water channels in the mold platens.
  • Test the fail-safe emergency stop and pressure release valves.

Industry-Specific Deployment and Mechanical Synergy

The HGY250-V4 is not merely a standalone machine; it is the heartbeat of specialized production lines. Its ability to produce flash-free, high-precision necks makes it ideal for the following applications:

  • 💊 Pharmaceutical Packaging: Perfect for eye drop bottles and medicine vials where sterility and precise dosage (neck diameter) are critical. The one-step process occurs in a enclosed environment, reducing bio-burden.
  • 🧴 Premium Cosmetics: For thick-walled PETG jars and perfume bottles. The temperature conditioning station allows for uniform wall thickness, preventing the optical distortion common in cheaper alternatives.
  • 🍼 Food and Beverage: High-speed production of infant formula bottles and high-clarity juice containers. The 1500ml to 2500ml capability caters to family-sized premium dairy products.

Injection Stretch Blow Molding Machine Factory

Market Price Comparison and ROI Analysis

Investing in a one-step ISBM system requires a higher initial capital outlay compared to a two-step setup, but the Return on Investment (ROI) is achieved significantly faster through labor reduction, space savings, and energy efficiency. Below is a comparative look at how Australia Ever-Power stacks up against global market averages for similar 4-station configurations.

Brand Origin Initial Investment Energy Cost / Unit Maintenance Interval
European/Japanese Tier 1 $350,000 – $550,000 緩和 Short (Proprietary Parts)
Australia Ever-Power $220,000 – $310,000 Low (Servo-driven) Long (Global Standard Parts)
Economy Alternatives $120,000 – $180,000 High (Hydraulic Only) Frequent

Sustainability and Regulatory Compliance (AU/EU/USA)

In the current global manufacturing climate, sustainability is a regulatory mandate rather than an option. The HGY250-V4 is designed to meet the strict “Circular Economy” guidelines active in Australia, the European Union, and the United States. By utilizing far-infrared heating and high-efficiency servo motors, the machine reduces carbon footprint by up to 35% compared to traditional blow molding machine technology. Furthermore, the machine is fully compatible with rPET (recycled PET) resins, allowing brands to meet the 25%-50% recycled content targets mandated by the EU Plastics Pact and the Australian Packaging Covenant (APCO).

Our compliance engineers ensure that every HGY250-V4 exported to the USA meets OSHA safety standards and UL electrical certifications. For our European clients, the machine carries full CE certification and adheres to the latest RoHS and WEEE directives for electronic components. This global compliance framework ensures that your facility can pass rigorous ISO and FDA inspections without additional mechanical modification.

Core Components and Ever-Power Advantage

Inovance/WEICHI Servo Motors: Delivering 67.7KW of precise, energy-saving power.
💻 Mirle/Inovance PLC: An intuitive interface with multi-language support and cloud-based diagnostic capabilities.
🔥 Nano-Far-Infrared Heating: Reaches operating temperature faster and maintains it with 10KW efficiency.
🧪 YUKEN Hydraulic Valves: Ensuring the 300KN clamping force is applied evenly and held without pressure drops.

Why Choose Ever-Power Over Competitors?

While many companies offer ISBM solutions, Ever-Power bridges the gap between high-cost Japanese engineering and low-quality entry-level machines. We offer the 24/7 reliability of a premium brand at a mid-market price point. Our global service network means that whether you are in Sydney, London, or Chicago, technical support and spare parts are always within reach.

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Our Precision Customization and Delivery Workflow

📋

1. Analysis

We analyze your bottle design, material requirements, and cycle time targets.

🛠️

2. Tooling

Precision mold fabrication using high-grade S136 stainless steel for maximum life.

⚙️

3. Assembly

Machine integration with core Japanese and American hydraulic components.

🚢

4. Testing & Shipping

A 72-hour continuous FAT (Factory Acceptance Test) before global shipment.

Frequently Asked Questions (FAQ)

What makes the HGY250-V4 superior to two-step blow molding machines?
The one-step process integrates injection and blowing, eliminating the risk of preform contamination and surface scratching. It also uses significantly less floor space and energy, as it does not require a secondary preform heating oven.
Can I use my existing ASB-70DPH molds on this machine?
Yes, the HGY250-V4 is specifically engineered to be mold-compatible with the ASB-70DPH platform. This allows you to upgrade your hardware without reinvesting in new mold sets, saving tens of thousands of dollars.
What materials are best suited for this machine?
The machine is optimized for PET and PETG. However, with specific screw adjustments, it can also process PP and PC for specialized medical or high-heat applications.
Is the machine’s power system suitable for European or American grids?
The machine supports a voltage range of 370-400V. We provide custom transformers and electrical cabinet configurations to match the specific voltage requirements of your region, including 480V systems for the USA.
How do you handle after-sales service for international clients?
We offer remote PLC diagnostics, video support, and have local service technicians in key markets. Additionally, we use standard global components (Parker, Yaskawa, Airtak) to ensure parts are easily sourced locally.
What is the maximum bottle size the HGY250-V4 can produce?
In a 2-cavity setup, it can produce bottles up to 2500ml. For smaller 14-cavity configurations, it is highly efficient for bottles as small as 30ml with a 16mm neck.
Does the machine support rPET (Recycled Polyethylene Terephthalate)?
Absolutely. Our screw and heating system are designed to handle the slightly higher melt variability of rPET, helping brands meet their sustainability goals and global plastic regulations.
What is the typical cycle time for a 500ml PET bottle?
Depending on bottle design and weight, cycle times usually range between 12 to 18 seconds. Our temperature conditioning station (Station 2) allows for much faster cooling than standard systems.
How complex is the mold changeover process?
Thanks to our modular platen design and integrated hydraulic clamping, a complete mold changeover can typically be completed in 4 to 6 hours by a trained technician.
What kind of training do you provide for new operators?
We provide comprehensive on-site training upon installation, covering PLC operation, safety protocols, routine maintenance, and basic troubleshooting to ensure your team is proficient from day one.

Global Client Success Stories

Discover how leading manufacturers worldwide are optimizing their production lines with our advanced ISBM technology and dedicated support.

★★★★★
Pharmaceutical Excellence

“Precision is the lifeblood of pharmaceutical packaging. We integrated the HGY250-V4 into our eye-drop bottle production line, and the results have been phenomenal. The neck diameter consistency is flawless, which is critical for our automated filling lines. The one-step ISBM process ensures a sterile, flash-free product that meets all EU medical standards.”

Dr. Friedrich Müller
— Operations Director, MediPack Systems (Germany)
★★★★★
High-End Aesthetics

“For luxury cosmetics, optical clarity is non-negotiable. We previously struggled with scratches and haze in two-step systems, but moving to the HGY250-V4 changed everything. The injection molding machine precision in the first station ensures perfect preforms, and the far-infrared heating maintains crystal-clear PETG transparency.”

Julianne Versailles
— Lead Product Designer, LuxeBeauty Global (France)
★★★★★
Operational Efficiency

“The most impressive feature of the Ever-Power series is the seamless compatibility with our existing ASB-70DPH molds. This allowed us to upgrade our hardware without discarding years of tooling investment. We’ve seen a 30% reduction in energy consumption compared to our older blow molding machine setup.”

Somchai Prasert
— Factory Manager, Siam Beverage Group (Thailand)
★★★★★
Global Service Trust

“Running a 24/7 manufacturing facility in Australia requires machinery that doesn’t quit. We’ve been running three HGY250-V4 units with zero unplanned downtime. Having access to high-quality components like Yaskawa and Parker locally makes maintenance a breeze. Australia Ever-Power provides true peace of mind.”

David Richardson
— CEO, AussieCare Packaging Ltd (Australia)

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